Product Overview
| (a°) Angle | 0.10° |
|---|---|
| (D) Diameter | 6mm |
| (R) Radius | (3mm) |
| (B) Cutting Height | 38mm |
| (d) Shank | 6mm |
| Overall Length (L) | 75mm |
| Type | Ball Nose, ZrN |
| Flutes | 2 |
Specially designed for 2D and 3D CNC profiling and carving in plastic, aluminum & wood with CNC machines. The high-shear ball nose tips cut smooth 2D and 3D contours with reduced stepping while the proprietary ZrN coating (applied by the physical vapor deposition coating process) provides high resistance to wear, sharper cutting edges, extended tool life and less friction and heat buildup. Some of Amana Tool carving tools, as you can appreciate have a very small diameter therefore any material chip-loads need to reflect that small size. It can however withstand RPM’s up to 60,000 RPMs. A directed air-blast to keep chips away along with cooling the tool and work piece are always welcome.
Tools are manufactured with high balance that allows them to run up to 60,000 RPMs. Adjust your chip load and feed rate accordingly.
Applications:
- A perfect bit for 3D carving
- Precision 2D and 3D large scale carving
- Great for deep profiling
- Dimensional signage
- 3D millwork
- 2D and 3D contouring, profiling, modeling and pattern making for cabinetry, sign making, furniture making and jewelry mold making
- Perfect for model-makers on large 3D milling profiles in abrasive EPS foam and other materials
WARNING! Never attempt to cut ferrous metals with these bits. Inspect cut quality and adjust feed / speed accordingly.
Note: Tools are manufactured with high balance, that allows them to run up to 60,000 RPM. Adjust your chip load and feed rate accordingly.For optimal results and extended tool life use mist lubricant system or air cooling.
Milling Plastics:
In a milling application, all plastics tend to behave differently so attention must be paid first and foremost to heat input, as that greatly impacts surface finish and chip control.
Suggested starting spindle speed might be 18,000 RPM, there needs to be some experimenting on the part of the programmer to best find an acceptable finish.
Cutting materials such as HDPE and Plastics its highly recommended to direct an air blast at the router bit to help keep the material cool while clearing away fragments from the cutting area. If possible run a high chip load in the order of .005" and up, per flute. Running your CNC machine at the rate of 10,000 RPM x 2 flutes x .005" per flute equals 100 inches per minute feed rate. When cutting plastics it is expected to experience some burring on top edge.
